1. Flexible batteries - Top 10 Emerging Technologies of 2023

flexible batteries emerging technologies 2023 digital transformation strategy wearable tech innovation
P
Priya Patel

Innovation & Technology Strategist

 
February 2, 2026 13 min read

TL;DR

This article covers the revolution of flexible batteries and why they topped the WEF 2023 list. We explore how these bendable power sources are changing product design for wearables and healthcare, while offering brand managers new ways to think about user experience. You'll find insights on market growth, the tech stack behind it, and how to integrate these innovations into your digital transformation roadmap.

Why Flexible Batteries topped the 2023 list

Ever tried to wrap a rigid AA battery around your wrist? Yeah, me neither, because it’d be a total disaster. But that’s exactly why everyone’s buzzing about flexible power right now—it’s the missing piece for tech that actually fits our lives.

For years, we've been stuck designing gadgets around these clunky, rectangular blocks. It’s a massive headache for anyone in product design. If you want a curved screen or a smart shirt, a standard lithium-ion battery just kills the vibe.

The World Economic Forum (2023) put these batteries at the top of their list because we’ve finally hit a breaking point with rigid tech. We’re talking about batteries you can literally twist, fold, or stretch without them blowing up or losing juice.

It’s not just "magic" bendy metal. Most of these use thin-film or printed tech. You can actually print battery layers onto stuff like cloth or plastic using specialized inks.

  • Conductive Polymers: Instead of heavy metal casings, they use flexible plastics that can carry a charge.
  • Printed Electrodes: Companies are literally "printing" power onto carbon fibers or graphene.
  • Zinc-Carbon vs. Lithium: While zinc-carbon is common for simple stuff, advanced lithium-ion is catching up for high-power needs.

Diagram 1

This isn't just for cool folding phones. In healthcare, it’s a game changer. A 2023 report by Hindustan Times noted that the market for this tech is expected to hit $240 million by 2027.

I’ve seen how medical sensors that stick to your skin like a band-aid are way more accurate when they can actually move with your body. Big players like Samsung SDI and LG Chem are already throwing serious money at this. Even Apple is looking into it, probably for future wearables that don't feel like wearing a rock.

A study by IDTechEx (2020) predicts this market could explode to $500 million by 2030 as we move away from coin cells.

Anyway, it's pretty clear why this topped the list. It’s the "enabler" tech. Without bendy power, the rest of our futuristic dreams stay stuck in a box. Next up, let's look at how these tiny powerhouses are actually built.

Impact on Product Design and Brand Identity

Ever feel like your smartwatch is basically just a tiny, flat brick strapped to your wrist? It's kind of annoying because our bodies are all curves and movement, but our tech is stubbornly stiff.

Flexible batteries are finally changing that, and honestly, it’s about time we stopped designing humans around hardware and started doing the opposite.

When you can bend the power source, the whole "form factor" of a product changes overnight. We’re moving toward user-centered design where the tech is basically invisible.

  • E-textiles that actually feel like clothes: Imagine a jacket with built-in heating or a shirt that tracks your heart rate, but you can’t even feel the battery. It’s not a "wearable" anymore; it’s just a shirt.
  • Medical patches that stick and stay: Standard batteries pop off when you move too much, but flexible ones move with your skin.
  • Seamless brand experiences: Brands can now create products that focus on the feeling of the item rather than where the clunky battery goes.

Diagram 2

For brand managers, this is a total gift. You don't have to compromise your aesthetic anymore. If you're a high-end fashion brand moving into smart clothing, you don't want a plastic lump ruining your lines.

As mentioned earlier, the market for this stuff is growing fast because people want tech that doesn't scream "I'm a gadget." It's about invisible tech. When the hardware disappears, the brand's story takes center stage.

I've seen how some companies struggle with this "tech-first" transition. That is where a partner like GetDigitize comes in handy. They help brands navigate the messy middle of product development—basically making sure the tech serves the brand identity, not the other way around.

Think about how this actually looks in the real world:

  1. Healthcare: Sensors for remote monitoring that transmit data wirelessly to doctors without the patient feeling like a science project.
  2. Retail: "Smart" jackets with integrated heating systems that look like normal streetwear.
  3. Fitness: Smartwatches that wrap entirely around the wrist, increasing the surface area for sensors and battery life.

A report by IDTechEx (2020) highlights that electronic skin patches alone will be a huge chunk of the market by 2025 because they need to be low profile.

There is a flip side to tech becoming invisible, though. If a battery is woven into your shirt, do you know when it’s recording data? Brands gotta be careful here.

Privacy and data transparency become even more important when the user forgets they’re even wearing a computer. It's a fine line between a "seamless experience" and "creepy surveillance," so being upfront about data is key for brand trust.

Anyway, it’s a wild time for designers. We’re finally at a point where the only limit is our imagination, not the shape of a lithium block. Next, let’s dive into the actual industries that are getting turned upside down by these bendy powerhouses.

Market Growth and the 240 million dollar Opportunity

Ever wonder why your favorite tech brands are suddenly obsessed with things that bend? It’s because we’ve finally hit a wall with those stiff, clunky batteries that make every "wearable" feel like a piece of plastic strapped to your arm.

The money moving into this space is getting pretty wild, honestly. While everyone is talking about generative ai, the hardware side is quietly building a massive runway. We're looking at a shift from "gadgets we carry" to "tech we wear," and the market numbers are starting to reflect that shift in a big way.

It’s not just one industry pushing this forward. It’s a bunch of different sectors realizing they can finally ditch the boxy designs.

  • Healthcare leading the charge: Think about remote patient monitoring. Instead of a bulky heart monitor, doctors are looking at skin patches that move with you. As noted earlier, these patches are a huge chunk of the market because they have to be low-profile to actually work.
  • The smartwatch evolution: We’re moving past the "mini-phone on a wrist" vibe. Brands like Samsung SDI are looking at how to wrap the battery around the whole band, which means way better battery life without making the watch thicker.
  • Rollable and Foldable everything: It’s not just phones. We're talking displays that roll up like a poster, which needs a power source that doesn't crack when you move it.

Diagram 3

The numbers are actually pretty specific for such a new tech. According to the report by the World Economic Forum (2023) mentioned earlier, the global market for flexible batteries is expected to grow by over $240 million between 2022 and 2027.

That is an insane growth rate—about 22.79% cagr if you're keeping track. Most of this is driven by the fact that electronics are getting smaller and more "invisible." When you shrink a device, the battery is usually the biggest thing left, so making it flexible is the only way to keep shrinking the overall footprint.

"Standard rigid batteries may soon be a thing of the past as thin, flexible batteries... reach the market." — World Economic Forum (2023)

I’ve seen how different verticals are jumping on this. In retail, it’s all about "smart" jackets with heating or lights. In finance and security, think about thin, flexible power for credit cards with built-in displays or dynamic security codes.

  1. Healthcare: Transmitting data wirelessly to providers without the patient even noticing the sensor is there.
  2. Consumer Tech: Rollable screens and foldable tablets that don't feel like a brick in your pocket.
  3. Industrial: Sensors wrapped around pipes or machinery to monitor heat and vibrations in tight spaces.

Even big names like Apple, Nokia, and STMicroelectronics are in the mix. They aren't just playing around with prototypes; they're trying to figure out how to scale this up so it doesn't cost a fortune to make.

The real challenge now isn't just making it bend—it's making it cheap enough for everyone to use. But with the kind of growth we're seeing, that "invisible tech" future is coming way faster than most people realize. Anyway, let’s get into the nitty-gritty of how these things are actually put together.

Technical Roadmap for Enterprise Digital Strategy

So, you’ve decided to buy into the hype and bring flexible electronics into your enterprise tech stack. It’s a bold move, but honestly, plugging bendy batteries into a legacy corporate environment is a bit like trying to run a modern app on a flip phone—it’s gonna be messy if you don't have a plan.

The biggest headache you’re going to face is legacy modernization. Most enterprise systems were built for rigid, predictable data inputs, but wearable tech is anything but that. You aren't just adding a new device; you’re adding a stream of constant, "wiggly" data from sensors that move, stretch, and sometimes lose connection when a user sits down.

If your current api or backend can't handle high-frequency, asynchronous data from thousands of wearable patches, the whole thing will crawl to a halt. You need a middleware layer that can catch this data, clean it up, and then feed it to your main database so the system doesn't have a literal heart attack.

Choosing your power source is the next big hurdle. It’s not just about what's cheapest; it’s about what fits the job. As mentioned earlier, different technologies serve different needs, and picking the wrong one can tank your product launch.

  • Zinc-Carbon Systems: These are usually the go-to for low-power, "one and done" items. If you’re making smart packaging or a simple medical patch that gets tossed after three days, this is your winner.
  • Advanced Lithium-Ion: If you need something rechargeable and high-performance—like a smartwatch strap that powers a display—you’ll need to look at what companies like LG Chem or Samsung SDI are cooking up.

Diagram 4

We gotta talk about data privacy because, man, it’s a minefield. When you move tech from a pocket to a skin-tight shirt, the data gets way more personal. You're not just tracking location anymore; you're tracking biometrics, sweat levels, and heart rates.

Your digital strategy needs to bake in encryption from the jump. Users are already skeptical about ai and data harvesting, so if your brand isn't crystal clear about where that "flexible" data is going, you're going to lose trust fast. Honestly, I've seen great products fail just because the legal team didn't think about how to explain biometric consent to a regular person.

I’ve seen how this plays out in different sectors. In retail, it’s about "smart" garments that need to survive a wash cycle without the battery dying. In finance, it's about putting thin power cells into credit cards for extra security.

  1. Industrial: Sensors wrapped around vibrating machinery that feed data into a central hub to predict breaks.
  2. Healthcare: Patches that monitor glucose levels 24/7 and alert a doctor's dashboard via the cloud.
  3. Logistics: Smart labels on fragile cargo that track temperature and impact using printed batteries.

Anyway, it's a lot to juggle. You have to balance the technical limits of the hardware with the reality of your existing IT mess. But if you get the roadmap right, the payoff is huge. Next, we’re going to look at the actual manufacturing side of things—basically, how do we actually build these things at scale?

Digital Marketing and the Future of Wearables

Ever wonder how much data a shirt could actually spill about you? Now that batteries are getting bendy and invisible, we aren't just looking at new gadgets—we're looking at a total rewrite of the marketing funnel.

For brand managers, this is where things get real interesting (and a little bit weird). When technology lives in the fabric of a jacket or a medical patch, the data stream never really stops. It's constant, biometric, and way more personal than a "like" on a photo.

We’ve spent years tracking clicks and scrolls, but flexible tech lets us track actual human physical states. This changes how we move people from "just looking" to "shut up and take my money."

  • Hyper-personalized content: Imagine an app that knows you're shivering because your smart jacket sent a temp signal. It doesn't just show you an ad for cocoa; it offers a discount at the cafe you're walking toward right now.
  • Biometric feedback loops: If a wearable detects a spike in heart rate or stress while a user watches a product reveal, ai can tag that as high emotional engagement. We can finally measure if a "storytelling" campaign actually moved the needle physically.
  • Micro-moment targeting: Because these devices move with the body, brands can hit those tiny windows of need that used to be invisible to digital marketing.

Honestly, we gotta talk about the "creepy factor." If you're a CMO in the healthcare space, using biometric data from a flexible sensor to sell a prescription is a massive legal and ethical headache.

As mentioned earlier, privacy and transparency are the only things standing between a "seamless experience" and a PR disaster. You can't just harvest heart rates without being crystal clear about it. Brands that win here will be the ones that treat data like a sacred trust, not just another lead gen source.

How do you market something people aren't supposed to see? Traditional "hero shots" of clunky hardware don't work when the battery is literally woven into a sleeve.

  1. Focus on the Feeling: Marketing needs to shift from "look at this cool screen" to "look how much better your life feels without the bulk."
  2. Educational Content: Since this tech is new, brands have to explain how a bendy battery is safe. People still think "battery" means "acid and fire," so showing the tech being twisted or washed is huge for trust.
  3. Interactive Demos: Using ar to show the "inside" of a smart garment helps users visualize the value of what they can't feel.

The previously discussed growth rates show that the market is ready, but the marketing needs to catch up. We’re moving from selling "stuff" to selling "enhanced human capability." Anyway, all this high-tech manufacturing isn't exactly easy—next, let's look at how we actually build these things without them breaking.

Sustainability and the Circular Economy

So, we’ve talked about how these bendy batteries are going to change everything from your gym clothes to your medical heart monitor. But here is the thing: if we're just making millions of disposable "smart" stickers that end up in a landfill, did we actually win?

Honestly, the environmental side of this is the "elephant in the room" that a lot of tech people like to ignore. We're moving toward a world where tech is invisible, but the waste shouldn't be.

As noted earlier by the World Economic Forum (2023), one of the biggest hurdles we still gotta clear is figuring out how to recycle these things once they’re baked into a shirt or a bandage. Standard recycling plants aren't really set up to handle a battery that's literally printed onto a piece of graphene or carbon fiber.

  • The "Integrated" Nightmare: When a battery is woven into a garment, you can't just "pop it out" like a remote control battery. This makes the separation process for recycling a total mess.
  • Toxic vs. Green: While some companies are using conductive polymers, many still rely on silver or lithium inks that aren't exactly great for the soil if they get tossed in the trash.
  • The Circular goal: We need a system where the "ink" can be recovered or the substrates are biodegradable.

Diagram 5

I’ve seen how some brands are trying to get ahead of this by pushing for "take-back" programs. It's not just about being a "good person"—it’s about brand identity. If you're selling a high-end wellness patch but your product is killing the planet, your story falls apart pretty fast.

For a cmo, sustainability is becoming a huge part of the "experience" you're selling. If you use zinc-carbon systems—which, as previously discussed, are often used for disposable stuff—you have to be loud about how you're handling the waste.

People are getting way more savvy about greenwashing. If your digital strategy includes "invisible tech," it better also include a visible plan for what happens when that tech dies. I’m talking about using materials that don't require a hazmat suit to dispose of.

  1. Retail: Brands developing smart jackets that are designed to be disassembled, so the electronics can be pulled out before the fabric is recycled.
  2. Logistics: Using printed batteries on shipping labels that are thin enough to be processed by standard paper recycling streams.
  3. Healthcare: Moving toward biodegradable substrates for skin patches so they literally break down after use.

Anyway, we are at a crossroads. Flexible batteries are the key to the future of wearables, but only if we don't bury the planet in "smart" trash in the process. The real winners will be the companies that treat the battery's death just as seriously as its birth. It's a wild ride, but hey, that's tech for you.

P
Priya Patel

Innovation & Technology Strategist

 

Priya helps organizations embrace emerging technologies and innovation. With a background in computer science and 9 years in tech consulting, she specializes in AI implementation and digital transformation. Priya frequently speaks at tech conferences and contributes to Harvard Business Review.

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